TM 9-2350-222-20- 1-4
ELECTRICAL WIRING HARNESS AND CABLE CONNECTOR REPAIR
MALE PLUG REPAIR (Sheet 1 of 3 )
TOOLS: Electrical connector repair tool kit
Soldering gun
Slip joint pliers with plastic jaw inserts
Diagonal cutting pliers
Pocketknife
SUPPLIES: Silicone compound (Item 32, Appendix D)
Electrical tape (Item 58, Appendix D)
Jumper wire
PRELIMINARY PROCEDURES: Disconnect three battery ground straps (page 10-283)
Loosen or remove cable clamps as required
Disconnect connectors at each end of affected cable
1.
Manually thread grommet retaining nut (A)
from plug assembly (B).
2.
Slide grommet retaining nut (A) back along
cable (C).
3. Using slip joint pliers, work grommet (D)
back and forth and out of plug assembly (B).
4. Using remover, push contact (E) with
damaged wire out of back of plug assembly
(B).
5.
Using diagonal cutting pliers, cut wire from
contact (E). Throw away contact (E).
6.
Pulling cut wire out of grommet (D), use
diagonal cutting pliers to shorten wire about 6
inches. Fasten new end of cut wire to cable (C)
with electrical tape (Item 58, Appendix D).
Go on to Sheet 2
10-309
