Literature Information
Important Safety Information
Warning Labels
Safety Section Safety - TM-5-2430-200-10_8
Safety Section Safety - TM-5-2430-200-10_9
Warning label (11) is located at all air filter locations
General Hazard Information
Crushing or Cutting Prevention
Fire or Explosion Prevention
Threat of Nuclear, Biological, and Chemical (NBC) Contamination
Before Operating the Machine
Specifications and Model Views
Product Identification and Serial Number Locations
Product Information and Serial Number Locations
Monitoring Systems and Cab Features - TM-5-2430-200-10_19
Engine Coolant Heater Switch
Engine Controller Diagnostic Port
Transmission Controller Diagnostic Port
Blackout Light Switch
BLACKOUT DRIVE
SERVICE DRIVE
Monitoring Systems and Cab Features - TM-5-2430-200-10_26
Indicators
Monitoring Systems and Cab Features - TM-5-2430-200-10_28
Indicator Check Function
Steering Column
Cooling Fan
Interior Light
Cab Door
Air Conditioning/Heating Controls
Circuit Breakers - TM-5-2430-200-10_35
Seat Belt Adjustment
Seat Adjustment
Rifle Bracket
Rear Windshield Guard
Machine Features
Accelerator Pedal
Main Disconnect Switch
Main Circuit Breakers
Remote Throttle Switch
Self-Deploy/Earthmoving Mode Switch
Kneeling Lock Pin
Cab/Radiator Tilt Controls
Suspension Manual Lockout Valves
Grab Rails
Power Train Oil Fill Cap
Electrical Panel and BII Compartment and Tool and Battery Compartment
Equipment Controls
Winch Controls
Before Starting the Engine
Gauges
Engine Starting
Operation Section Engine Starting
Engine Starting Between 0C and -32C (32F and -25F)
Engine Starting Below -320C (-250F)
Engine Starting with Auxiliary Start (NATO Slave) Receptacle - TM-5-2430-200-10_60
Engine Starting with Auxiliary Start (NATO Slave) Receptacle - TM-5-2430-200-10_61
After Starting Engine
Machine Operation
Self-Deploy Mode
Winch Operation
Remote Hydraulic Power Manifold
Returning Machine to Normal Operation
Back Rippers
Emergency Suspension Charging and Emergency Drive Belt Tension Procedure - TM-5-2430-200-10_69
Emergency Suspension Charging and Emergency Drive Belt Tension Procedure - TM-5-2430-200-10_70
Emergency Machine Leveling - TM-5-2430-200-10_71
Emergency Machine Leveling - TM-5-2430-200-10_72
Moving the Machine - TM-5-2430-200-10_73
Moving the Machine - TM-5-2430-200-10_74
Operating Techniques
Roading Information
Back Ripping
Machine Parking
Leaving the Machine - TM-5-2430-200-10_79
Leaving the Machine - TM-5-2430-200-10_80
Transportation Information
Operation Section Transportation Information
Machine Roading
Preparation for Air Transport (C-130, C-141, C-5)
Drive On
Drive Off
Towing Information
Troubleshooting
DIAGNOSTIC FLASH CODE/ENGINE PERFORMANCE RELATIONSHIP3100 HEUI VEHICLE ENGINE (DEUCE)
Operational Troubleshooting
Problem 2: Engine Cranks but Will Not Start
Problem 3: Engine Runs Roughly After Starting
Problem 5: Engine Overheats During Normal Operation
Problem 6: Greater-Than-Normal Fuel Consumption
Problem 7: Greater-Than-Normal Oil Consumption
Problem 11: Transmission Will Not Go in Any Gear
Problem 12: Transmission Will Not Shift into High Gear in SELF-DEPLOY Mode
Problem 15: Service Brakes Slip
Problem 20: Blade Functions Exhibit Less Power Than Normal
Problem 23: Cab Blower Produces Less Air Flow Than Normal
Cooling System Specifications
Coolant Recommendations
Fuel Specifications
Lubricant Specifications]
Lubricant Viscosities and Refill Capacities
Lubricant Chart
Maintenance Intervals
Engine Air Intake System
Cleaning Primary Element
Service Filter Elements
Internal Filter
Circuit Breakers - TM-5-2430-200-10_112
Windshield Washer Fluid
Every 10 Service Hours or Daily
Drive Wheels and Scraper Bars
Dozer Blade
Radiator - TM-5-2430-200-10_117
Hydraulic Oil Tank
Mirrors
Engine Crankcase
Hydraulic Tank
Radiator - TM-5-2430-200-10_122
Indicators, Gauges, Horn and Lights
Brakes
Backup Alarm
Check Balance
Every 50 Service Hours or Weekly
Blade
Every 250 Service Hours or 3 Months
Engine Coolant Heater
APPENDIX A Operator Preventive Maintenance Checks and Services (PMCS) - TM-5-2430-200-10_135
APPENDIX A Operator Preventive Maintenance Checks and Services (PMCS) - TM-5-2430-200-10_136
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_137
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_138
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_139
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_140
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_141
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_142
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_143
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_144
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_145
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_146
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_147
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_148
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_149
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_150
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE.
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_152
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_153
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_154
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_155
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_156
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_157
APPENDIX B Components of End Item (COEI)
COMPONENTS OF END ITEM
APPENDIX C Basic Issue Items (BII) List
BASIC ISSUE ITEMS (BII) LIST - TM-5-2430-200-10_162
BASIC ISSUE ITEMS (BII) LIST - TM-5-2430-200-10_163
BASIC ISSUE ITEMS (BII) LIST - TM-5-2430-200-10_164
APPENDIX D Additional Authorization List
ADDITIONAL AUTHORIZATION LIST - TM-5-2430-200-10_166
Appendix E Unit Level Transportation Information
Machine Preparation for Low Velocity Air Drop (LVAD) - TM-5-2430-200-10_168
Machine Preparation for Low Velocity Air Drop (LVAD) - TM-5-2430-200-10_169
Install four bolts
Connect connector .
Retrieve the muffler extension
Preparation for Special Shipping Width
Move rod eye
Appendix F PLGR Instructions
PLGR BILL OF MATERIAL
Important Safety Information
Warning Labels
Safety Section Safety - TM-5-2430-200-10_8
Safety Section Safety - TM-5-2430-200-10_9
Warning label (11) is located at all air filter locations
General Hazard Information
Crushing or Cutting Prevention
Fire or Explosion Prevention
Threat of Nuclear, Biological, and Chemical (NBC) Contamination
Before Operating the Machine
Specifications and Model Views
Product Identification and Serial Number Locations
Product Information and Serial Number Locations
Monitoring Systems and Cab Features - TM-5-2430-200-10_19
Engine Coolant Heater Switch
Engine Controller Diagnostic Port
Transmission Controller Diagnostic Port
Blackout Light Switch
BLACKOUT DRIVE
SERVICE DRIVE
Monitoring Systems and Cab Features - TM-5-2430-200-10_26
Indicators
Monitoring Systems and Cab Features - TM-5-2430-200-10_28
Indicator Check Function
Steering Column
Cooling Fan
Interior Light
Cab Door
Air Conditioning/Heating Controls
Circuit Breakers - TM-5-2430-200-10_35
Seat Belt Adjustment
Seat Adjustment
Rifle Bracket
Rear Windshield Guard
Machine Features
Accelerator Pedal
Main Disconnect Switch
Main Circuit Breakers
Remote Throttle Switch
Self-Deploy/Earthmoving Mode Switch
Kneeling Lock Pin
Cab/Radiator Tilt Controls
Suspension Manual Lockout Valves
Grab Rails
Power Train Oil Fill Cap
Electrical Panel and BII Compartment and Tool and Battery Compartment
Equipment Controls
Winch Controls
Before Starting the Engine
Gauges
Engine Starting
Operation Section Engine Starting
Engine Starting Between 0C and -32C (32F and -25F)
Engine Starting Below -320C (-250F)
Engine Starting with Auxiliary Start (NATO Slave) Receptacle - TM-5-2430-200-10_60
Engine Starting with Auxiliary Start (NATO Slave) Receptacle - TM-5-2430-200-10_61
After Starting Engine
Machine Operation
Self-Deploy Mode
Winch Operation
Remote Hydraulic Power Manifold
Returning Machine to Normal Operation
Back Rippers
Emergency Suspension Charging and Emergency Drive Belt Tension Procedure - TM-5-2430-200-10_69
Emergency Suspension Charging and Emergency Drive Belt Tension Procedure - TM-5-2430-200-10_70
Emergency Machine Leveling - TM-5-2430-200-10_71
Emergency Machine Leveling - TM-5-2430-200-10_72
Moving the Machine - TM-5-2430-200-10_73
Moving the Machine - TM-5-2430-200-10_74
Operating Techniques
Roading Information
Back Ripping
Machine Parking
Leaving the Machine - TM-5-2430-200-10_79
Leaving the Machine - TM-5-2430-200-10_80
Transportation Information
Operation Section Transportation Information
Machine Roading
Preparation for Air Transport (C-130, C-141, C-5)
Drive On
Drive Off
Towing Information
Troubleshooting
DIAGNOSTIC FLASH CODE/ENGINE PERFORMANCE RELATIONSHIP3100 HEUI VEHICLE ENGINE (DEUCE)
Operational Troubleshooting
Problem 2: Engine Cranks but Will Not Start
Problem 3: Engine Runs Roughly After Starting
Problem 5: Engine Overheats During Normal Operation
Problem 6: Greater-Than-Normal Fuel Consumption
Problem 7: Greater-Than-Normal Oil Consumption
Problem 11: Transmission Will Not Go in Any Gear
Problem 12: Transmission Will Not Shift into High Gear in SELF-DEPLOY Mode
Problem 15: Service Brakes Slip
Problem 20: Blade Functions Exhibit Less Power Than Normal
Problem 23: Cab Blower Produces Less Air Flow Than Normal
Cooling System Specifications
Coolant Recommendations
Fuel Specifications
Lubricant Specifications]
Lubricant Viscosities and Refill Capacities
Lubricant Chart
Maintenance Intervals
Engine Air Intake System
Cleaning Primary Element
Service Filter Elements
Internal Filter
Circuit Breakers - TM-5-2430-200-10_112
Windshield Washer Fluid
Every 10 Service Hours or Daily
Drive Wheels and Scraper Bars
Dozer Blade
Radiator - TM-5-2430-200-10_117
Hydraulic Oil Tank
Mirrors
Engine Crankcase
Hydraulic Tank
Radiator - TM-5-2430-200-10_122
Indicators, Gauges, Horn and Lights
Brakes
Backup Alarm
Check Balance
Every 50 Service Hours or Weekly
Blade
Every 250 Service Hours or 3 Months
Engine Coolant Heater
APPENDIX A Operator Preventive Maintenance Checks and Services (PMCS) - TM-5-2430-200-10_135
APPENDIX A Operator Preventive Maintenance Checks and Services (PMCS) - TM-5-2430-200-10_136
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_137
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_138
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_139
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_140
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_141
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_142
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_143
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_144
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_145
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_146
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_147
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_148
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_149
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_150
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE.
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_152
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_153
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_154
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_155
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_156
PREVENTIVE MAINTENANCE CHECKS AND SERVICESDEUCE - TM-5-2430-200-10_157
APPENDIX B Components of End Item (COEI)
COMPONENTS OF END ITEM
APPENDIX C Basic Issue Items (BII) List
BASIC ISSUE ITEMS (BII) LIST - TM-5-2430-200-10_162
BASIC ISSUE ITEMS (BII) LIST - TM-5-2430-200-10_163
BASIC ISSUE ITEMS (BII) LIST - TM-5-2430-200-10_164
APPENDIX D Additional Authorization List
ADDITIONAL AUTHORIZATION LIST - TM-5-2430-200-10_166
Appendix E Unit Level Transportation Information
Machine Preparation for Low Velocity Air Drop (LVAD) - TM-5-2430-200-10_168
Machine Preparation for Low Velocity Air Drop (LVAD) - TM-5-2430-200-10_169
Install four bolts
Connect connector .
Retrieve the muffler extension
Preparation for Special Shipping Width
Move rod eye
Appendix F PLGR Instructions
PLGR BILL OF MATERIAL
