TM-5-2350-262-34 Armored Combat Earthmover (ACE) M-9 (2350-00-808-7100) Manual

CHAPTER 1 INTRODUCTION - TM-5-2350-262-34_17
reporting equipment improvement recommendations (eir's)
Section II. EQUIPMENT DESCRIPTION AND DATA - TM-5-2350-262-34_19
equipment data - TM-5-2350-262-34_20
equipment data (cont) - TM-5-2350-262-34_21
equipment data (cont) - TM-5-2350-262-34_22
CHAPTER 2 DIRECT SUPPORT AND GENERAL SUPPORT INTEGRATED MAINTENANCE INSTRUCTIONS
Section I. UNIT MAINTENANCE COMPONENTS REPLACEMENT
Section II. VEHICLE SERVICES
Section III. VEHICLE ADJUSTMENTS
Section IV. FINAL INSPECTIONS AND ROAD TEST
final inspections and rad test
Section V. REPAIR PARTS, SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT
Section VI. GENERAL REPAIR METHODS
cleaning - TM-5-2350-262-34_31
general electrical system repair
typical plug
cable terminals and connectors replacement
female cable connector (with washer)
general hydrauliuc system repair
general hydrauliuc system repair (cont)
general hydraulic system repair - cont
installation of adjustable fittings
torque value guide for hydraulic fittings
Section VII. GENERAL HULL REPAIR METHODS
general
general inspection and repair methods
general welding procedure
workmanship nad technique
thread inserts
installation - TM-5-2350-262-34_47
thread insert replacement
installation - TM-5-2350-262-34_49
broken screw repair
installation - TM-5-2350-262-34_51
installation - TM-5-2350-262-34_52
front hull slope repair methods - TM-5-2350-262-34_53
front hull slope repair methods - TM-5-2350-262-34_54
pintle hook bushing repair methods
hull access cover frame repair methods
hull underside and sponson area repair methods
dozer blade repair methods
apron arm block rewpair methods
apron top lockplate repair methods
apron uplock bracket repair methods
headlamp guard repair methods
feul tank angle repair methods
welding procedures specification no. 1
welding procedures specification no. 2
welding procedures specification no. 3
welding procedures specification no. 4
welding procedures specification no. 5
welding procedures specification no. 5 (cont)
welding procedures specification no. 6
welding procedures specification no. 7
welding procedures specification no. 7 (cont)
welding procedures specification no. 8
welding procedures specification no. 9
welding procedures specification no. 10
welding procedures specification no. 11
welding procedures specification no. 12
welding procedures specification no. 13
welding procedures specification no. 14
welding procedures specification no. 15
table 2-1. hull scew thread inserts
table 2-3. hull screw thread insert replacement specification
chapter 3. troubleshooting
preliminary troubleshooting procedures
suspending the m9 for suspension system checks
directional control valve identification
hose and tube marker bands identification
hose and tube marker bands identification (cont) - TM-5-2350-262-34_88
hose and tube marker bands identification (cont) - TM-5-2350-262-34_89
hose and tube marker bands identification (cont) - TM-5-2350-262-34_90
hose and tube marker bands identification (cont) - TM-5-2350-262-34_91
hose and tube marker bands identification (cont) - TM-5-2350-262-34_92
hose and tube marker bands identification (cont) - TM-5-2350-262-34_93
hose and tube marker bands identification (cont) - TM-5-2350-262-34_94
hose and tube marker bands identification (cont) - TM-5-2350-262-34_95
hose and tube marker bands identification (cont) - TM-5-2350-262-34_96
hose and tube marker bands identification (cont) - TM-5-2350-262-34_97
hose and tube marker bands identification (cont) - TM-5-2350-262-34_98
hose and tube marker bands identification (cont) - TM-5-2350-262-34_99
HOSE AND TUBE MARKER BANDS IDENTIFICATION - CONTINUED - TM-5-2350-262-34_100
HOSE AND TUBE MARKER BANDS IDENTIFICATION - CONTINUED - TM-5-2350-262-34_101
HOSE AND TUBE MARKER BANDS IDENTIFICATION - CONTINUED - TM-5-2350-262-34_102
HOSE AND TUBE MARKER BANDS IDENTIFICATION - CONTINUED - TM-5-2350-262-34_103
HOSE AND TUBE MARKER BANDS IDENTIFICATION - CONTINUED - TM-5-2350-262-34_104
HOSE AND TUBE MARKER BANDS IDENTIFICATION - CONTINUED - TM-5-2350-262-34_105
HOSE AND TUBE MARKER BANDS IDENTIFICATION - CONTINUED - TM-5-2350-262-34_106
HOSE AND TUBE MARKER BANDS IDENTIFICATION - CONTINUED - TM-5-2350-262-34_107
HOSE AND TUBE MARKER BANDS IDENTIFICATION - CONTINUED - TM-5-2350-262-34_108
HOSE AND TUBE MARKER BANDS IDENTIFICATION - CONTINUED - TM-5-2350-262-34_109
SYMPTOM INDEX BY SYSTEM
ALPHABETICAL SYMPTOM INDEX
trhoubleshooting tables
hard starting of engine
abnormal engine operation
abnormal engine operation (cont)
abnormal engine operation (cont) - TM-5-2350-262-34_116
abnormal engine operation (cont) - TM-5-2350-262-34_117
abnormal engine operation (cont) - TM-5-2350-262-34_118
abnormal engine operation (cont) - TM-5-2350-262-34_119
abnormal engine operation (cont) - TM-5-2350-262-34_120
lubricating system
lubricating system (cont)
fuel sysetm
transmission
transfer case (cont)
steerign
CHAPTER 4 MAINTENANCE INSTRUCTIONS
Section I. GROUP AJ, ELECTRICAL INSTALLATION
ste/ice-r interface resistor box repair
disassembly - TM-5-2350-262-34_130
disassembly (cont) - TM-5-2350-262-34_131
repair - TM-5-2350-262-34_132
assembly - TM-5-2350-262-34_133
assembly (cont) - TM-5-2350-262-34_134
battery box relay wiring harness replacement and repair
removal - TM-5-2350-262-34_136
removal (cont) - TM-5-2350-262-34_137
repair - TM-5-2350-262-34_138
installation - TM-5-2350-262-34_139
installation (cont) - TM-5-2350-262-34_140
rear wiring harness replacement and repair
removal - TM-5-2350-262-34_142
removal (cont) - TM-5-2350-262-34_143
removal (cont) - TM-5-2350-262-34_144
removal (cont) - TM-5-2350-262-34_145
removal (cont) - TM-5-2350-262-34_146
removal (cont) - TM-5-2350-262-34_147
removal (cont) - TM-5-2350-262-34_148
rear wiring harness
installation - TM-5-2350-262-34_150
installation (cont)]
installation (cont) - TM-5-2350-262-34_152
installation (cont) - TM-5-2350-262-34_153
installation (cont) - TM-5-2350-262-34_154
control wiring harness replacement and repair
removal - TM-5-2350-262-34_156
removal (cont) - TM-5-2350-262-34_157
removal (cont) - TM-5-2350-262-34_158
removal (cont) - TM-5-2350-262-34_159
removal (cont) - TM-5-2350-262-34_160
removal (cont) - TM-5-2350-262-34_161
removal (cont) - TM-5-2350-262-34_162
removal (cont) - TM-5-2350-262-34_163
repair - TM-5-2350-262-34_164
repair (cont)
CONTROL WIRING HARNESS
installation - TM-5-2350-262-34_167
installation (cont) - TM-5-2350-262-34_168
installation (cont) - TM-5-2350-262-34_169
installation (cont) - TM-5-2350-262-34_170
installation (cont) - TM-5-2350-262-34_171
installation (cont) - TM-5-2350-262-34_172
installation (cont) - TM-5-2350-262-34_173
installation (cont) - TM-5-2350-262-34_174
electrical brackets replacement
removal - TM-5-2350-262-34_176
installation - TM-5-2350-262-34_177
engine wiring harness replacement and repair
removal - TM-5-2350-262-34_179
removal (cont) - TM-5-2350-262-34_180
removal (cont) - TM-5-2350-262-34_181
repair - TM-5-2350-262-34_183
engine wiring harness
installation - TM-5-2350-262-34_185
installation (cont) - TM-5-2350-262-34_186
installation (cont) - TM-5-2350-262-34_187
installation (cont) - TM-5-2350-262-34_188
headlight intermediate wiring harness replacement and repair
removal - TM-5-2350-262-34_190
repair - TM-5-2350-262-34_191
installation - TM-5-2350-262-34_192
apron wiring harness replacement
removal - TM-5-2350-262-34_194
installation ]
headligth wiring harness replacement
removal - TM-5-2350-262-34_197
headlight base assembly replacement
removal - TM-5-2350-262-34_199
headlight base assembly repair
disassemnly
assembly - TM-5-2350-262-34_202
section ii. group al, fire extinguisher installtion
fire extinguisher service and repair
Section III. GROUP AM, FUEL SYSTEM INSTALLATION
fuel tank repair
disassembly - TM-5-2350-262-34_207
Section VI. GROUP AP, BOLTED HULL ASSEMBLY INSTALLATION
apron hydraulic cylinder repair
disassembly - TM-5-2350-262-34_211
disassembly (cont) - TM-5-2350-262-34_212
inspection - TM-5-2350-262-34_213
assembly - TM-5-2350-262-34_214
assembly (cont) - TM-5-2350-262-34_215
ejector hydauluc cylinder repair
disassembly - TM-5-2350-262-34_217
disassembly 9cont)
inspection - TM-5-2350-262-34_219
assembly - TM-5-2350-262-34_220
assembly (cont) - TM-5-2350-262-34_221
Section VI. GROUP AR, HYDRAULIC INSTALLATION
main accumulator repair
disassembly - TM-5-2350-262-34_224
inspection - TM-5-2350-262-34_225
assembly - TM-5-2350-262-34_226
hydraulic reservoir replacement
removal - TM-5-2350-262-34_228
installation - TM-5-2350-262-34_229
installation (cont) - TM-5-2350-262-34_230
hydraulic reservoir repair
disassembly - TM-5-2350-262-34_232
disassembly (cont) - TM-5-2350-262-34_233
cleaning/inspection/repair - TM-5-2350-262-34_234
assembly - TM-5-2350-262-34_235
assembly (cont) - TM-5-2350-262-34_236
main hydraulic pump replacement
removal - TM-5-2350-262-34_238
directional control valve bank repair
disassembly - TM-5-2350-262-34_240
disassembly (cont) - TM-5-2350-262-34_241
cleaning/repair/assembly
assembly - TM-5-2350-262-34_243
Section VII. GROUP AU, POWERTRAIN INSTALLATION
power package replacement
removal - TM-5-2350-262-34_246
removal (cont) - TM-5-2350-262-34_247
removal (cont) - TM-5-2350-262-34_248
removal (cont) - TM-5-2350-262-34_249
removal (cont) - TM-5-2350-262-34_250
removal (cont) - TM-5-2350-262-34_251
removal (cont) - TM-5-2350-262-34_252
removal (cont) - TM-5-2350-262-34_253
intalation
intalation (cont)
hose identification schematic
intalation (cont) - TM-5-2350-262-34_257
intalation (cont) - TM-5-2350-262-34_258
intalation (cont) - TM-5-2350-262-34_259
intalation (cont) - TM-5-2350-262-34_260
intalation (cont) - TM-5-2350-262-34_261
filter support replacement
removal - TM-5-2350-262-34_263
removal (cont) - TM-5-2350-262-34_264
removal (cont) - TM-5-2350-262-34_265
removal (cont) - TM-5-2350-262-34_266
installation - TM-5-2350-262-34_267
installation (cont) - TM-5-2350-262-34_268
installation (cont) - TM-5-2350-262-34_269
engine replacement
removal - TM-5-2350-262-34_271
removal (cont) - TM-5-2350-262-34_272
removal (cont) - TM-5-2350-262-34_273
disassembly - TM-5-2350-262-34_274
disassembly (cont) - TM-5-2350-262-34_275
disassembly (cont) - TM-5-2350-262-34_276
assembly - TM-5-2350-262-34_277
installation - TM-5-2350-262-34_278
installation (cont) - TM-5-2350-262-34_279
installation (cont) - TM-5-2350-262-34_280
installation (cont) - TM-5-2350-262-34_281
engine idle speed adjustment
adjustment - TM-5-2350-262-34_283
fan assembly repair
disassembly - TM-5-2350-262-34_285
disassembly (cont) - TM-5-2350-262-34_286
cleaning/inspection/repair - TM-5-2350-262-34_287
assembly - TM-5-2350-262-34_288
assembly (cont) - TM-5-2350-262-34_289
transfer caase output cap replacement
removal - TM-5-2350-262-34_291
cleaning - TM-5-2350-262-34_292
installation - TM-5-2350-262-34_293
scanvenger pump repair
disassembly - TM-5-2350-262-34_295
disassembly (cont) - TM-5-2350-262-34_296
disassembly (cont) - TM-5-2350-262-34_297
cleaning - TM-5-2350-262-34_298
assembly - TM-5-2350-262-34_299
assembly (cont) - TM-5-2350-262-34_300
assembly (cont) - TM-5-2350-262-34_301
hydaulic shift control valve repair
disassembly - TM-5-2350-262-34_303
disassembly (cont) - TM-5-2350-262-34_304
assembly - TM-5-2350-262-34_305
assembly (cont) - TM-5-2350-262-34_306
assembly (cont) - TM-5-2350-262-34_307
transmission/transfer case separation
diassembly
diassembly (cont) - TM-5-2350-262-34_310
diassembly (cont) - TM-5-2350-262-34_311
assembly - TM-5-2350-262-34_312
assembly (cont) - TM-5-2350-262-34_313
assembly (cont) - TM-5-2350-262-34_314
transmission replacement in shipping/storage container
removal - TM-5-2350-262-34_316
installation - TM-5-2350-262-34_317
transmission charging pump and housing replacement
removal - TM-5-2350-262-34_319
installation - TM-5-2350-262-34_320
transmission charging pump housing repair
disassembly - TM-5-2350-262-34_322
cleaning - TM-5-2350-262-34_323
assembly - TM-5-2350-262-34_324
transmission clutch cover and gasket replacement
removal - TM-5-2350-262-34_326
removal (cont) - TM-5-2350-262-34_327
installation - TM-5-2350-262-34_328
steer unit replacement in shipping/storage container
removal - TM-5-2350-262-34_330
installation - TM-5-2350-262-34_331
steer unit replacement
steer unit replacement (cont)
removal - TM-5-2350-262-34_334
removal (cont) - TM-5-2350-262-34_335
removal (cont) - TM-5-2350-262-34_336
removal (cont) - TM-5-2350-262-34_337
removal (cont) - TM-5-2350-262-34_338
disassembly - TM-5-2350-262-34_339
assembly - TM-5-2350-262-34_340
installation - TM-5-2350-262-34_341
installation (cont) - TM-5-2350-262-34_342
installation (cont) - TM-5-2350-262-34_343
installation (cont) - TM-5-2350-262-34_344
installation (cont) - TM-5-2350-262-34_345
installation (cont) - TM-5-2350-262-34_346
steer unit output coupling screw replacement
removal - TM-5-2350-262-34_348
removal (cont) - TM-5-2350-262-34_349
inspection - TM-5-2350-262-34_350
installation - TM-5-2350-262-34_351
installation (cont) - TM-5-2350-262-34_352
steer unit output coupling adjustment
adjustment - TM-5-2350-262-34_354
adjustment (cont) - TM-5-2350-262-34_355
adjustment (cont) - TM-5-2350-262-34_356
steer unit seal replacement
removal - TM-5-2350-262-34_358
steer unit flange and seal replacement
removal - TM-5-2350-262-34_360
installation - TM-5-2350-262-34_361
lh or rh final drive replacement
removal - TM-5-2350-262-34_363
removal (cont) - TM-5-2350-262-34_364
installation - TM-5-2350-262-34_365
installation (cont) - TM-5-2350-262-34_366
track adjusting flange replacement
removal - TM-5-2350-262-34_368
assembly - TM-5-2350-262-34_369
final drive sprocket stud replacement
removal - TM-5-2350-262-34_371
final drive seal replacement
removal - TM-5-2350-262-34_373
installation - TM-5-2350-262-34_374
Section VIII. GROUP A3, SUSPENSION INSTALLATION
actuator replacement in shipping/storage container
removal - TM-5-2350-262-34_378
installation - TM-5-2350-262-34_379
left front actuator replacement
removal - TM-5-2350-262-34_381
removal (cont) - TM-5-2350-262-34_382
removal (cont) - TM-5-2350-262-34_383
installation - TM-5-2350-262-34_384
removal (cont) - TM-5-2350-262-34_385
removal (cont) - TM-5-2350-262-34_386
removal (cont) - TM-5-2350-262-34_387
left rear actuator replacement
removal - TM-5-2350-262-34_389
removal (cont) - TM-5-2350-262-34_390
removal (cont) - TM-5-2350-262-34_391
installtion
installtion (cont) - TM-5-2350-262-34_393
installtion (cont) - TM-5-2350-262-34_394
installtion (cont) - TM-5-2350-262-34_395
installtion (cont) - TM-5-2350-262-34_396
right front actuator replacement
removal - TM-5-2350-262-34_398
removal (cont) - TM-5-2350-262-34_399
removal (cont) - TM-5-2350-262-34_400
installation - TM-5-2350-262-34_401
installation (cont) - TM-5-2350-262-34_402
installation (cont) - TM-5-2350-262-34_403
installation (cont) - TM-5-2350-262-34_404
right rear actuator replacement
removal - TM-5-2350-262-34_406
removal (cont) - TM-5-2350-262-34_407
removal (cont) - TM-5-2350-262-34_408
installation - TM-5-2350-262-34_409
installation (cont) - TM-5-2350-262-34_410
installation (cont) - TM-5-2350-262-34_411
installation (cont) - TM-5-2350-262-34_412
right front intermediate actuator replacement
removal - TM-5-2350-262-34_414
removal (cont) - TM-5-2350-262-34_415
installation - TM-5-2350-262-34_416
installation (cont) - TM-5-2350-262-34_417
installation (cont) - TM-5-2350-262-34_418
left rear intermediate actuator replacement
removal - TM-5-2350-262-34_420
intallation
intallation (cont)
left front intermediate actuator replcacement
removal - TM-5-2350-262-34_424
removal (cont) - TM-5-2350-262-34_425
installation - TM-5-2350-262-34_426
installation (cont) - TM-5-2350-262-34_427
installation (cont) - TM-5-2350-262-34_428
right rear intermediate actuator replacement
removal - TM-5-2350-262-34_430
installation - TM-5-2350-262-34_431
installation (cont) - TM-5-2350-262-34_432
actuator accumulator replacement
removal - TM-5-2350-262-34_434
installation - TM-5-2350-262-34_435
actuator mounting ring replacement
removal - TM-5-2350-262-34_437
track adjusting cylinder repair
disassembly - TM-5-2350-262-34_439
disassembly (cont) - TM-5-2350-262-34_440
disassembly (cont) - TM-5-2350-262-34_441
assembly - TM-5-2350-262-34_442
assembly (cont) - TM-5-2350-262-34_443
assembly (cont) - TM-5-2350-262-34_444
front bump stop cylinder repair
disassembly - TM-5-2350-262-34_446
cleaning/inspectio/repair
assembly - TM-5-2350-262-34_448
Section IX. GROUP A5, WINCH INSTALLATION
winch control assemly repair
disassembly - TM-5-2350-262-34_451
cleaning/inspection/repair - TM-5-2350-262-34_452
assembly - TM-5-2350-262-34_453
Section X. GROUP A6, SPECIAL PURPOSE KITS INSTALLATION
mcs sysetm discharge and charge
discharge
charge
mcs refrigerant hoses replacement
removal - TM-5-2350-262-34_459
mcs high-pressure switch replacement
removal - TM-5-2350-262-34_461
mcs low temperature switch replacement
replacement
mcs rupture disc valve replacement
removal - TM-5-2350-262-34_465
mcs filter dryer replacement
removal - TM-5-2350-262-34_467
mcs sight glass replacment
removal - TM-5-2350-262-34_469
mcs bypass valve replacement
removal - TM-5-2350-262-34_471
mcs expansion valve replacement
removal - TM-5-2350-262-34_473
mcs electrical housing repair
disassembly - TM-5-2350-262-34_475
disassembly (cont) - TM-5-2350-262-34_476
assembly - TM-5-2350-262-34_477
assembly (cont) - TM-5-2350-262-34_478
mcs compressor replacement and repair
removal - TM-5-2350-262-34_480
assembly - TM-5-2350-262-34_481
APPENDIX A REFERENCES - TM-5-2350-262-34_482
TECHNICAL MANUALS
SPECIFICATIONS
APPENDIX B SPECIAL TOOLS AND EQUIPMENT
appendix b special tools, tmde, and support equipment
appendix b special tools, tmde, and support equipment (cont) - TM-5-2350-262-34_487
appendix b special tools, tmde, and support equipment (cont) - TM-5-2350-262-34_488
appendix b special tools, tmde, and support equipment (cont) - TM-5-2350-262-34_489
appendix b special tools, tmde, and support equipment (cont) - TM-5-2350-262-34_490
appendix b special tools, tmde, and support equipment (cont) - TM-5-2350-262-34_491
appendix b special tools, tmde, and support equipment (cont) - TM-5-2350-262-34_492
appendix b special tools, tmde, and support equipment (cont) - TM-5-2350-262-34_493
APPENDIX C EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
Section Il. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
Section   II,   EXPENDABLE/DURABLE   SUPPLIES   AND   MATERIALS   LIST   -   Continued - TM-5-2350-262-34_496
Section   II,   EXPENDABLE/DURABLE   SUPPLIES   AND   MATERIALS   LIST   -   Continued - TM-5-2350-262-34_497
Section   II,   EXPENDABLE/DURABLE   SUPPLIES   AND   MATERIALS   LIST   -   Continued - TM-5-2350-262-34_498
Section   II,   EXPENDABLE/DURABLE   SUPPLIES   AND   MATERIALS   LIST   -   Continued - TM-5-2350-262-34_499
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST- Continued - TM-5-2350-262-34_500
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST- Continued - TM-5-2350-262-34_501
APPENDIX D SCHEMATIC DIAGRAMS
APPENDIX E ILLUSTRATED LIST OF MANUFACTURED/FABRICATED ITEMS
figure e-1. driver, bearing
figure e-2. socket
figure e-3. socket
figure e-4 cable, electrical
figure e-6. wire,electric
figure e-7. insulation sleeving, electrical
figure e-8. tape, hook
figure e-10. tape, tile
figure e-12. hose, exhaust
APPENDIX F TORQUE LIMITS - TM-5-2350-262-34_513
how to adapter affect torque limits
how to adapter affect torque limits (cont)
torque sequence
table 1. torque limits for dry fasteners
table 2. torque limlts for wet fasteners
ALTERNATOR WIRING DIAGRAM
MCS ELECTRICAL SCHEMATIC - TM-5-2350-262-34_538

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