ELECTRICAL WIRING HARNESS AND CABLE CONNECTOR REPAIR
MALE PLUG REPAIR (Sheet 2 of 3)
Using hand wire stripper, strip insulation
from jumper wire equal to depth of contact
Placing connector face down on flat surface,
apply a small amount of silicone (Item 32,
Appendix D) to empty holes on back of plug
assembly (B) and on front of grommet (D).
Push new contact (E) into hole in back of plug
assembly (B) far enough so it will remain
Push jumper wire end, first through grommet
retaining nut (A) and then through hole in
Hold jumper wire so wire end is pushing
down onto solder in contact solder well (F).
Hold soldering gun tip against side of contact
(E) until solder begins to melt and wire slips
into contact solder well (F).
(E), continue holding wire until solder has
Go on to Sheet 3
cooled and set.